Fire Fighting system , Fire Safety Systems , Fire CO2 gas flooding systems , Fire Protection system , Fire Protection Systems , Fire Suppression System , Fixed fire fighting fire extinguishing system , Gas flooding systems
09-Feb-2026
Hydraulic power packs are widely used in industries such as mining, steel plants, cement factories, power generation, marine operations, and heavy machinery applications. These systems are essential for producing hydraulic pressure, but they also create a serious fire hazard due to hydraulic oil leakage, high operating temperature, and electrical control components.
A fire in a hydraulic power pack can spread rapidly, damaging expensive equipment, stopping production, and putting workers at risk. That is why installing an automatic fire suppression system for hydraulic power packs is one of the smartest safety investments for any industrial facility.
At Fire Engineering Technology, we provide advanced and reliable solutions for hydraulic unit fire protection using tube based fire suppression systems, Novec 1230 clean agent systems, and CO2 gas flooding systems, designed specifically for high-risk industrial equipment.
?? Visit: Fire Engineering Technology – Fire Suppression System Manufacturer
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A hydraulic power pack typically includes:
Hydraulic oil reservoir tank
Pump and motor assembly
High pressure hoses and pipe joints
Filters and valves
Electrical panel and motor starters
Cooling system and ventilation fan
Since hydraulic power packs operate under high pressure and high temperature, even a small oil leak can become a major fire incident.
Pressurized oil leakage can create a mist spray which ignites instantly when exposed to hot surfaces.
Loose wiring, overloaded motors, damaged relays, and contactor faults can create sparks leading to ignition.
Pump seizure or bearing failure generates excessive heat, which can ignite nearby oil vapors.
Oil vapors trapped inside the enclosure can result in flash fire conditions.
Hydraulic power packs are used in multiple critical sectors such as:
Steel rolling mills and furnaces
Cement plants and material handling
Mining vehicles and underground operations
Power plants and turbine systems
Oil & gas refineries and pipeline stations
Marine and offshore drilling units
Heavy machinery OEM manufacturing
Because these industries operate in hazardous environments, automatic fire protection is strongly recommended.
The most effective systems for hydraulic power packs are automatic tube based suppression systems and clean agent gas flooding systems.
At Fire Engineering Technology, we design suppression systems that detect and extinguish fire automatically within seconds, minimizing damage and downtime.
A tube based fire suppression system is the most popular solution for hydraulic power packs because it combines fire detection and extinguishing in one unit.
A specially designed heat-sensitive polymer tube is installed near high-risk points such as pump motor assembly and oil pipe joints. If fire occurs, the tube bursts at the hottest point and releases the clean extinguishing agent directly onto the flame.
? No electrical power required
? Automatic fire detection and suppression
? Fast discharge at fire origin
? Compact and easy installation inside power pack enclosure
? Ideal for skid-mounted hydraulic power packs
? Low maintenance system
?? Learn more about tube systems:
?? Tube Based Fire Suppression System – Fire Engineering Technology
?? www.fireengineeringtechnology.com/tube-based-fire-suppression-system
For hydraulic power packs installed in enclosed rooms or integrated with electrical control systems, a Novec 1230 clean agent fire suppression system is one of the best options.
Novec 1230 is a clean extinguishing agent that suppresses fire without damaging equipment.
? Non-conductive and safe for electrical fires
? No residue (clean agent)
? Fast suppression and minimal downtime
? Safe for sensitive industrial machinery
? Environmentally friendly compared to traditional gases
?? Learn more about Novec systems:
?? Novec 1230 Fire Suppression System – Fire Engineering Technology
?? www.fireengineeringtechnology.com/novec-1230-fire-suppression-system
FM200 is another popular clean agent used for hydraulic power packs, especially where rapid extinguishing is required.
FM200 systems are highly effective for:
Hydraulic oil fire risk
Electrical cabinet fire
Control room fire hazards
?? Read more:
?? FM200 Fire Suppression System – Fire Engineering Technology
?? www.fireengineeringtechnology.com/fm200-fire-suppression-system
In industrial plants where hydraulic power packs are installed in unmanned rooms, CO2 fire suppression is highly effective for flammable liquid fires.
? Strong fire knockdown capability
? Suitable for hydraulic oil fire hazards
? Effective in enclosed industrial rooms
? Widely used in power plants and refineries
?? Important Note: CO2 is not recommended for occupied areas due to oxygen displacement risk.
?? Learn more:
?? CO2 Fire Suppression System – Fire Engineering Technology
?? www.fireengineeringtechnology.com/co2-fire-suppression-system
To achieve maximum fire protection, suppression tubes or discharge nozzles must cover critical risk points including:
Hydraulic pump and motor assembly
Hose joints and high-pressure pipe connections
Hydraulic reservoir top section
Filter and valve blocks
Electrical starter and control panel
Cooling fan motor and wiring
Hydraulic manifold and pressure relief valves
Fire Engineering Technology provides site-specific engineering to ensure complete hazard coverage.
Installing a hydraulic power pack fire suppression system provides major industrial safety advantages:
Hydraulic units are expensive and fire can destroy the complete power pack assembly.
Even a small fire can shut down operations for several days. Automatic suppression prevents large-scale damage.
Hydraulic oil spray fire can spread rapidly. Suppression protects employees and reduces injury risk.
Many industries require fixed fire suppression systems to meet international safety standards.
A power pack fire can spread to conveyor systems, motors, control panels, and production zones.
Fire Engineering Technology is a trusted manufacturer and supplier of industrial fire suppression solutions, specializing in:
Tube based automatic fire suppression systems
Clean agent gas flooding systems
CO2 high pressure flooding systems
Vehicle and heavy machinery fire suppression systems
Electrical cabinet suppression systems
Data center gas suppression systems
We provide complete solutions including:
? System design and engineering
? Supply and installation
? Commissioning and testing
? Annual maintenance and refilling support
? Customized solutions for OEMs and industrial clients
?? Contact Fire Engineering Technology Today
?? Website: www.fireengineeringtechnology.com
?? Email: sales@fireengineeringtechnology.com
?? Support: +91-9990360705
Hydraulic power packs are essential industrial machines but they carry significant fire hazards due to hydraulic oil leakage, electrical faults, and overheating components. A fire incident can lead to heavy equipment loss, major downtime, and life safety risks.
Installing an automatic fire suppression system for hydraulic power packs such as a tube based system, Novec 1230 clean agent system, FM200 flooding system, or CO2 suppression system ensures rapid fire control at the early stage.
For maximum protection and professional system design, Fire Engineering Technology offers reliable and cost-effective fire suppression solutions for hydraulic power packs and industrial machinery.
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